This has been a process of learning. And I hope it stays that way. We’ve been weaving hickory bottoms into stools at Berea College Woodcraft. The semester is winding down and we’re trying to finish up a run of stools. Nine of the fifteen in the run are now bottomed. The bark we got from Steve Farmer is good and thick and looks great in the seat, only it’s a real wrestling match to get it into place. It’s just so thick.
So we’ve found we have a couple of options with it:
- leave it thick and weave it tight. It’s just too tough to do it this way, though the finished result looks good. But we’re finding the last half of the weave to be so tight and tough that it’s nearly impossible to thread the thick bark through the tight warp.
- another option is to leave larger gaps between the warp and weft. It makes for easier weaving but the gaps are too large, especially as the bark shrinks as it dries. Not the best option for us.
- use the thick bark and leave the warp baggy or loose, though the rows are tight together – then weave the weft as tight as possible. We’re having good luck with this approach.
- Today we tried peeling the thick bark into two lengths. First time I’ve ever tried it – it’s kind of like riving wood, only using the pressure and support of your hands to control the split. I found that the outer bark needed to be a little thicker than the inner during the split (and not 50/50, though it’s a challenge to control the split that well). At times the inner bark would pull a swirl of grain or furrow with it, leaving a hole in the out bark split. Keeping the outer bark run a little thicker than the inner seemed to remedy this issue.
The thicker bark is finishing up nicely. We occasionally find a small tear around the seat bend on the thick stuff and shave that tear away – though that hasn’t happened much. Thinning/splitting works well, except around any knots or funky areas. Then it runs out and makes a mess of things. It seems like the inner bark has yielded the better run, and any run out or thinning issues happen to the outer bark. There’s no harm in it, since the thinner is much easier to weave and, at worst, we need to splice a few more areas together due to a few run outs.